Modern medical device manufacturing utilizes a variety of methods for prototype development and high-quality biomedical products. As device needs become more complex, speed to market becomes essential and parts develop at a higher quality, additive manufacturing has quickly established itself as a standard process for prototype production and medical device manufacturing.

Additive manufacturing (AM) is synonymous with 3D printing, used in a variety of developments and applications. In the medical field, AM utilizes biocompatible materials such as metal alloys to create devices, implants and even human tissue. Medical device production is optimized with additive manufacturing techniques to create high-quality, complex parts quickly and cost-effectively. 

Using CAD software, AM can build out layers and complex designs to assist engineers in creating prototypes or parts that would otherwise take excessive time and energy to make. By using additive manufacturing techniques for medical devices, engineers are able to increase the quality and optimize the performance of our partners’ projects. 

Material Extrusion

Material extrusion is one of the more common additive manufacturing techniques for medical devices. Used for rapid prototyping or even for hobby 3D printing, material extrusion is fast and relatively inexpensive. By reading the CAD file, the 3D printer feeds material filament through a nozzle capable of moving on an X, Y and Z axis. 

Once the first layer is created, the printer repeats the layering process continuously, fusing the layers together as it goes. Material extrusion enables engineers to get a device or part in hand sooner, and can use the part to apply testing or further ideation more effectively. While this is an excellent technique for the early stages of development, material extrusion typically is less reliable and durable as other additive manufacturing techniques. 

Binder Jetting

Binder jetting, also referred to as ink jetting, is another cost-effective method for additive manufacturing. Using affordable and durable materials such as sand, ceramics and metals, binder jetting creates a powder and spreads it over a bed to form a layer from the CAD file. 

During the process, the machine will apply a liquid binding agent to the powder. Once the part or device is completed, necessary post-processing steps such as sintering for metal materials are applied. These steps ensure the quality and durability of the final product. Because the material is strong and simultaneously lightweight, binder jetting products can be used for more permanent needs in some cases. 

Directed Energy Deposition

Finally, one of the more accurate. high-quality additive manufacturing techniques for medical devices is Directed Energy Deposition (DED). Just like its counterparts, DED deposits material on three axes to create complex parts and devices. Through the Directed Energy Deposition process, materials are melted through the nozzle and solidify onto their printing surfaces.

DED utilizes either wire or powder materials, depending on project needs. These machines are highly accurate, and they enable the creation of larger parts and devices. By implementing different materials, Directed Energy Deposition can create large, complex parts with a high degree of accuracy and durability. The materials engineers use for these parts are often biocompatible, meaning they can be used in final projects such as implements or patient technology. 

Modern Manufacturing at the Highest Standards

Additive manufacturing has become an industry standard for medical device development. Its versatility, reliability and speed enable engineers and developers to get prototypes and products in hand faster. Through refined layering processes, 3D printing has changed the way device manufacturing is done, and it has improved many processes and standards that are used every day. 

At Nextern, we use the latest technology and additive manufacturing techniques to ensure the parts and devices we create are of the highest quality. Our ability to create prototypes from a variety of materials and manufacture complex parts in-house has raised our standards for better products. Contact us to learn how we can power your device using highly accurate and reliable technology. 

As new technology emerges and existing technologies improve, so too do the devices and medical instruments that use the technology. Integrating evolving medical device technology enables patients, doctors and other healthcare professionals to access enhanced devices and instruments to further improve patient care.  In the last decade, medical device technology has undergone large improvements in all aspects. From the manufacturing of the devices to the treatment and care of patients, medical devices and instruments are becoming more automated, more integrated and more robust in improving patient outcomes. 

Artificial Intelligence

Artificial intelligence (AI) in medical device technology has improved the automation and efficiency of device manufacturing, manual processes and more throughout the medical industry. AI has improved medical device technology thanks to its ability to take on menial, redundant tasks. For example, Robotic Process Automation (RPA) can be integrated into pharmaceutical applications. The automation streamlines tasks that are time-consuming and boring, such as prescription validation.  By integrating artificial intelligence into medical device technology, medical practitioners are able to focus on more complex tasks and processes. AI enables manufacturers, developers and medical professionals to more precisely accomplish their duties and can rest assured that their work is accurate and efficient without compromising quality. 

3D Printing

While 3D printing has been incorporated into medical device manufacturing and other processes since the 1990s, it has propelled the industry forward significantly in the last decade. 3D printing is a pillar of modern medicine and medical device technology. Engineers, manufacturers and practitioners can use 3D printing to create a number of instruments, including prosthetics and implants.  Modern medicine has launched into efficiency and affordability thanks to 3D printing technology. Device developers integrate 3D printing to create rapid prototypes and to more efficiently mass-produce final products. 3D printing allows engineers and developers to get a device in hand quickly and with a durable, high-quality material. As medical device technology continues to evolve, 3D printing will likely remain at the center of future developments for these reasons. 

Internet of Medical Things

Modern technology is synonymous with connectivity and the internet. The medical industry has applied these modern standards of connectivity to coin a phrase known as the Internet of Medical Things (IoMT). Modern medical devices require reliable and secure internet and bluetooth connectivity for effective patient care. Wearable devices, including medicine-delivering implements and remote patient monitoring devices are made viable thanks to reliable connectivity. IoMT technology has allowed these devices to exist on a more reliable and secure scale.  In addition to wearable technology and devices, modern medicine has integrated IoMT into daily patient care. The most prominent example of this can be seen in telehealth appointments, which exploded in popularity and necessity after the COVID-19 pandemic. As patients, providers and developers seek care and medical device technology through a more remote connectivity, the Internet of Medical Things has become essential for bringing patient care to those around the globe.  Not only does IoMT allow patient care and modern medicine to operate on a larger and more remote scale, but it also encapsulates necessary security and privacy. Medical device technology necessitates that patient information and other data is encrypted and secured across devices. Even a decade ago these concerns were much larger than they are today with the advent of a more robust network and seamless integration of wireless internet connectivity. The future of healthcare will rely on IoMT as developers, providers and patients experience a world shifting to virtual connectivity. 

Augmented Reality and Virtual Reality

Similar to other technologies, augmented reality and virtual reality have existed for years. Over time, however, the capabilities of these technologies have developed to be incorporated into medical device technology and use.  Augmented reality in the medical industry can be used for patients, doctors and even medical device manufacturers. Because AR is used to show overlays or in-depth renderings of an environment, patients can better describe issues, pain or other needs more accurately. Doctors can more accurately treat their patients or prepare for a surgery. And device manufacturers can integrate AR to inform their prototypes, their production or even simply their proof of concept phases. AR has become increasingly refined and perfected to accurately depict the world and environments and in doing so, lends a hand to medical device technology as engineers and others work to develop and improve patient care.  Virtual reality, on the other hand, has helped put care into more practical uses. Surgeons, for example, can prepare for an operation by virtually performing a surgery or familiarizing themselves with different aspects of an operation. This reduces risk while operating on patients and can improve patient outcomes and care.  The developments and optimization of AR and VR have begun to be incorporated into the medical field to allow practitioners and medical device developers to better understand their patients’ needs and provide solutions. This is a large step forward in providing expert, refined care and creating medical devices that have an impact. 

Find the Future of Medical Device Technology

As new technologies become available, many engineers and developers look for ways to incorporate them into manufacturing medical devices. Evolving technology leads to evolving devices and finally, to better patient care. Patients, doctors and end-users directly benefit from improving medical device technology such as AI, 3D printing and VR.  The future of medical device technology is already here, and Nextern is working to bring it to market. Our partners’ medical device projects encompass wide ranges of purposes, goals and technology. From refining an implant to creating a completely new body-worn device, our developers and engineers incorporate leading technology and capabilities into every stage of medical device development.  Find the future of medical device technology with Nextern and see how we can improve patient care together. Contact us and get started on your next medical device project. 

Follow us on linkedin!

The modern production industry heavily relies on connected technologies to move projects forward. In fact, the entire global economy is highly dependent on remote collaboration, oftentimes across the globe. Manufacturing and production industries implement robust collaborative engineering capabilities into their processes to manage supply chain demands and streamline the development of products including medical devices and instruments.  Design teams, developers and engineers have incorporated collaborative engineering technology for many years to keep up with the evolving development processes and demands of the industry. When intercontinental collaboration is possible, engineers can achieve a higher level of efficiency and quality in their products. The methods for collaborative engineering help streamline medical device development and can maximize the time and effort on a project, delivering a more exact and refined device for patient, doctor and provider use. 

Computer-Aided Design

Computer-Aided Design (CAD) is one of the most common methods for collaborative engineering today. The software enables remote and collaborative design across the globe. CAD software has become an essential component of the medical device development process, where designers and developers can access the technology from anywhere in the world. This is especially relevant in a more remote-based work environment, but even prior to the effects of the COVID-19 pandemic, CAD software was used prominently across industries, including the medical device development industry.  The benefits of using CAD software for collaborative engineering are extensive. Users are able to begin and edit projects more quickly, efficiently and clearly than traditional methods. In addition, designers can share files remotely, which enables collaboration across platforms, computers and physical locations. Medical device development benefits from CAD software thanks to its robust capabilities, including the ability to create 3D renderings, refined measurements and specs that are accurate to the final product.  CAD outputs as electronic files and code that is able to be sent to engineers and manufacturers for future development. Engineers can take CAD files for computer-aided engineering, whereas later in the collaborative engineering process, manufacturers rely on CAD files for laser cutting and 3D printing. 

Computer-Aided Engineering

Computer-Aided Engineering (CAE) streamlines the device development process for engineers, enabling them to create virtual renderings of a product or a part of a product. CAE is a vital part of the collaborative engineering process, acting similarly to a virtual prototype of sorts. Engineers use CAE to simulate medical device performance, including movement and design.  Through this method of collaborative engineering, developers and engineers can optimize various iterations of a design and improve what will become the final product. Computer-Aided Engineering also assists in resolving engineering conflicts remotely, allowing users to collaborate on a design simultaneously and simulate how a product will look and act during final production.   Engineers are able to leverage CAE to test and resolve processing steps during device iteration, including:
  • Stress and dynamics
  • Kinematics
  • Mechanical event simulation
  • Optimization of final product, similar to beta testing
  • Simulation of final manufacturing process including casting, laser cutting and printing
By leveraging CAE as a method of collaborative engineering, developers and engineers can work to resolve potential conflict and simulate medical devices across continents while speaking the same coding and engineering language. 

Computer-Aided Manufacturing

One of the most robust and groundbreaking methods for collaborative engineering comes in the form of Computer-Aided Manufacturing (CAM). Through the use of computer systems and programs, manufacturers across different platforms can interact with a unified interface to output a physical product, oftentimes given from a CAD or CAE file. Machinists use CAM technology to create a device through numerical control and a coding language known as G-Code. The process of using Computer-Aided Manufacturing is repeatable and exact, making it instrumental in the collaborative engineering process.  The outputs of a CAM process vary based on the project and specifications of the device. Typically, a CNC or metal cutout is done through CAM code. As technology and collaborative engineering methods evolve, different outputs have become available, including 3D printing and more. The entire collaborative engineering process relies on Computer-Aided Design and Computer-Aided Engineering to finally output a final product or prototype through Computer-Aided Manufacturing. At this point in the device development process, the project has gone through many iterations and optimization processes, resulting in a near-final product ready for beta testing or final manufacturing on a large scale. 

Collaboration and Innovation: Enabled

As the methods for collaborative engineering evolve, so too does the medical device development process. Technology such as CAD, CAE and CAM enable intercontinental collaboration to streamline development and get high-quality products to market quickly and efficiently.  Collaborative engineering enables designers, engineers and manufacturers to navigate supply chain demands by diversifying and outsourcing different specialities and capabilities to others who are set up to handle different aspects of the development process. With global collaboration and resources at an organization’s fingertips, medical device manufacturing is made more efficient and with a higher quality finish.  At Nextern, we have refined the collaborative engineering process through a global diversification of resources and capabilities. With device development facilities in the United States, Costa Rica, China and Vietnam, we are set up to manage the medical device development process at all stages to ensure your project gets to market quickly and efficiently, at the highest quality possible.  If you want to learn more about how our collaborative engineering team works to achieve your goals, contact us. We are ready to help you design, develop and manufacture your device concept into a leading product for patient, doctor and provider use. 

Follow us on linkedin!

As medical device developments continue to improve, Nextern’s team of engineers and developers keep track of how we can implement new technology and methods to our medical device production. In 2022, many new medical device developments have emerged and become more prominent in the industry. Thanks to advanced technology and continuous research, we are able to incorporate new ways of developing medical devices for patients and doctors. Let’s review the most exciting medical device developments of 2022 and look forward to future developments in 2023 and beyond. 

3D Printing

While 3D printing has been utilized in the medical device industry since the 1990s, it has widely become the preferred method for creating medical device prototypes and components. In 2022, medical device production has been streamlined thanks to both SLA and FDM 3D printing.  FDM printing allows for large quantity production, while SLA printing can create smaller prototypes with refined detail. 3D printing in the medical device field helps engineers get a product in hand more quickly by bypassing the injection molding process. Injection molding has been a common method for creating medical device prototypes until recently. By utilizing 3D printing, engineers can test the device faster to make improvements easier and more efficiently. 

Wearable Devices

Modern patient care is starting to integrate wearable devices on a massive scale. These devices make treating patients and monitoring health easier for both patients and providers. Wearable medical devices can deliver insulin and other medicines while simultaneously tracking patient health metrics such as heart rate, blood pressure and oxygen levels.  With an increase in wearable medical devices, Nextern is focused on improving patient outcomes and optimizing the user experience. Devices that are worn should be comfortable, sleek and effective. In 2022, our designers have emphasized these qualities to create wearable devices that promote better care and comfort. Accurate readings, precise monitoring and fast delivery are key for safety and health. As we prepare for an increase in similar medical device technology, we keep these aspects top-of-mind to ensure all devices are easy to use, accurate and effective. 

Implants

In 2022, implants have also made a difference in treating patients. While implants have been prominent in the medical field for many years, improvements to the technology show promise for the future of patient care. Medical device implants are becoming slimmer and less intrusive for patients. Some implants can even be installed through minimally invasive outpatient surgeries to promote faster recovery times and a better patient experience.  The technology that equips the implants is also improving. Some implants are able to track patient health, similar to pacemakers and heart rate monitors. Other advanced medical device technology can target and treat specific conditions such as paralysis. These neurological implants can stimulate the brain and encourage activity to patients with various types of paralysis. Nextern and Nextern NPX utilize biocompatible metal alloys and refined technology to create new devices and implants that improve patient care. 

AI Technology

Artificial intelligence (AI) may seem futuristic, but it has found its way into modern medical devices. By incorporating AI into device development or even the device itself, engineers can accurately track and extrapolate information for better care and long-term development. AI’s capability to monitor data and find patterns can actively inform device engineers and doctors. In addition, AI in medical devices can detect and warn of early signs of illnesses such as sepsis. With this new medical device technology in place, engineers can develop medical devices that are compatible with AI and can track patterns and symptoms for improved patient care down the line.

Nextern Continues to Develop and Learn

As world-class medical device manufacturers, we understand the importance of keeping up with the latest developments and implementing new technologies into our work. With a global network of designers, engineers and manufacturers, Nextern is ready to incorporate tomorrow’s technology into your medical device. From 3D printing prototypes to incorporating AI-compatible technology, we have experience designing and developing user-friendly medical devices across many medical fields. We are dedicated to bringing the latest medical device developments to life and optimizing products for improved patient outcomes. Contact Nextern and join a collaborative team dedicated to bringing your medical device project to market. 

Follow us on linkedin!

Nextern, Inc. welcomes NPX Medical as new division creators, bringing quality medical device manufacturing and product iteration services to Nextern’s process and partners.  Nextern is looking forward to leveraging NPX’s laser-cutting capabilities and metal component specializations to provide an even wider offering of product services and speed-to-market solutions.  

Decades of Experience

NPX Medical has established themselves as industry leaders with world-class facilities. Their robust capabilities will augment Nextern’s prototyping and development process. Paul Hindrichs, President of NPX Medical, said this about the collaboration:  NPX is proud to join the world-class manufacturing team at Nextern where we will combine forces to help power a more robust suite of medical device enablement capabilities to help our partners in improving patient outcomes and bettering day-to-day lives worldwide. Nextern will provide the infrastructure and resources necessary for NPX Medical and their clients to grow, and offer them a path to market with manufacturing capabilities both locally and internationally. Rich Farrell, CEO of Nextern, Shared his thoughts:  Nextern’s mission is built around collaborative medical devices, and we are looking forward to bringing that mission to the next level with NPX Medical. With our combined resources and experience, we will bring innovative systems, equipment and greater speed to market to both NPX’s and our partners.

Medical Device Enabled

Nextern enables partner medical device innovators to plan, design, build and manufacture medical devices that are changing the world. Our team of experienced engineers, technicians, and designers collaborate to bring ideas, prototypes or existing products to market faster.  Our team advances innovative design and development programs backed by our commitment to agile and premium manufacturing. We provide visibility on our process to our partners every step of the way, from design documentation to active production runs. The teams at Nextern and NPX remain committed to delivering best-in-class medical devices and instruments to move the industry forward and improve patient outcomes. 

Follow us on linkedin!

Medical device developers have been using lasers since the 70s. As medical devices have evolved, so have the lasers that create them. Precision laser cutting technology is a standard choice for developers and manufacturers thanks to the reliability, replicability and accuracy of the technology. Furthermore, manufacturing medical devices with laser cutting creates better quality products and results for end-users. Whether the final device is designed for surgeons, doctors or patients, precision laser cutting for medical devices improves the final quality of the device and in turn, the outcomes of patient care. 

Precision Design and Manufacturing

A row of lasers work to create a medical device. The precise design and engineering of medical devices necessitates the use of laser cutting and other modern technology. Precision laser cutting for medical devices improves all stages of development, from design to prototyping to final manufacturing. The programmable capabilities of laser cutting allows the accuracy and quality to be repeatable across large quantities of medical devices.  As medical technology evolves, it necessitates a finer attention to detail. With smaller, sleeker designs, medical devices have become more efficient and user-friendly. In order to elevate the device quality to a level acceptable to end-users, laser technology is an essential part of the development process.  High-quality, next-level medical device technology can now be created using laser cutting in order to improve patient outcomes. Laser technology can be integrated in development without requiring more engineers on a job, the process is more accurate than relying on a human engraver or cutter. By using laser technology in medical device development, manufacturers can create complex devices and designs to elevate the quality of patient care.  Laser cutting technology aids in the development of: 
  • Stents
  • Implants
  • Vascular Clips
  • Flexible Shafts
  • Surgical Devices

Shorter Healing Times for Patients

A view of a patient in bed with an IV made by laser cutting in their arm.  With improvements in medical device manufacturing, patients and doctors benefit from improved medical devices. Surgeons and medical professionals’ jobs are made easier thanks to precision laser cutting technology, which allows them to utilize modern procedures such as laparoscopic technology and other instruments with refined detail. Precise implements in surgery and other patient care lead to more effective results.  In fact, as developers continue to manufacture medical devices using lasers, patients are beginning to see improved care and faster recovery times. Minimally invasive surgeries, implants and other medical devices allow patients to adapt to medical treatment more easily and quickly. Thanks to advanced precision laser technology, doctors can precisely treat patients while the patients are able to heal, recover and see improved healthcare overall.  By producing high-quality medical devices, engineers can find ways to more effectively and accurately deliver treatments, medicines and other necessary care to patients. In turn, patients benefit from these treatments directly and see overall improvement in their day-to-day care. 

Efficiency in Healthcare

A green laser of a Nextern medical device traces an area on a patient’s body.  Finally, using precision laser cutting for medical devices improves the efficiency of healthcare for engineers as well as medical professionals. Manufacturing medical devices using precision laser cutting is more cost-effective than manual processes, making it the ideal choice for creating high-quality products at any quantity. Manufacturers can create medical devices at large quantities with laser cutting and find accuracy, reliability and replicability in doing so. This is optimal for developers, clinicians or other medical professionals seeking to mass-produce medical devices or instruments.  Laser cutters are also versatile and customizable. New technology is capable of cutting through or carefully engraving in many different materials, including glass, metal, wood and plastic. For medical devices that require biocompatibility, laser cutting can get the job done while maintaining the integrity of the device. Finally, precision laser cutting technology makes creating medical devices faster and can complete tasks more reliably than other technology. By implementing laser cutting technology into medical device manufacturing, developers and medical professionals elevate the quality of their projects and devices. This in turn translates to better patient care and efficiency in healthcare. Doctors, surgeons and patients directly benefit from laser cutting technology thanks to its precision, reliability and versatility. 

Bring Your Device to Market With Nextern

Medical devices continue to evolve to deliver best-in-class healthcare to patients around the world. In order to achieve reliable, high-quality care, technology such as precision laser cutting is absolutely essential. The developers, engineers and manufacturers at Nextern understand the importance of creating a device that works for doctors, surgeons and patients alike.  We implement the best laser cutting technology in our medical device development process to ensure we bring the most advanced and optimized devices to market. During all stages of the development process, we are committed to delivering expert care and diligence to ultimately improve patient outcomes. Contact Nextern and learn how we can develop a partnership that will get your medical device to market.

Follow us on linkedin!

At Nextern, our goal is to improve patient care. We work with partners to design, engineer and manufacture medical devices to bring them to market. Before we collaborate with our partners, however, we carefully vet each one in order to ensure everyone involved gets the most of the partnership. Once we start working together, our goals become aligned. We are dedicated to empowering our partners and creating quality, accessible medical devices. We leverage our international network of resources to do just that. 

Alignment From the Beginning

As we start project collaboration, the team at Nextern aligns our goals with partners from the beginning. In doing so, we ensure that everyone is on the same page right away. By aligning incentives from the beginning, Nextern is given more freedom to create accessible healthcare devices by using our whole arsenal of tools. Rather than having to continuously check in with each other, our partners and manufacturers are able to trust each other and the process from the start.  If our partners bring their projects to us at a point in production other than the start, we can work with that, too. In these cases, we learn as much as we can about the past production and planning of our partner’s medical device project, and how we can jump in and help. Even if the medical device is ready to go to market, we ensure that it is accessible and achieves everyone’s goal.  The end goal for Nextern is to help produce a quality, accessible medical device. Our focus is on improving patient outcomes. Conversations between Nextern and our partners often focus on this goal, to ensure we are speaking the same language and have the same end goal in sight. In doing so, we can create a plan that is focused on patients, rather than our own pocketbooks. 

Automation Streamlines the Process

Creating quality, accessible medical devices takes time. From research and development to production and engineering, our projects often take years to complete. To achieve efficient, quality production, Nextern finds ways to optimize the process.  With the help of 3D printing, we are able to streamline the development of medical device projects. Our medical-grade 3D printers are capable of creating organic shapes and prototypes. With these prototypes and devices in hand sooner, rather than having to wait for injection molding, we are able to beta test and optimize devices more quickly. 3D printing technology has become standard in medical device production. Nextern’s team takes full advantage of this technology to deliver quality products and accessible medical devices to the market.  Once a medical device is ready for patient use, Nextern continues to ensure it is optimized and working properly. Our goal is to improve patient outcomes, and we are not satisfied with less. Nextern is continuously updating our process and the user experience by adding in automation features to devices and improving the interface for patients.  The user experience is top of mind during the research, development, prototype and production process. Thanks to our automated technology and our manufacturing capabilities, we are able to find ways to optimize this experience for patients, making our partners’ medical device projects more accessible and user-friendly. 

Liink Health

Liink Health is a branch of Nextern, designed to create and optimize software solutions for medical device connectivity. Our partners often turn to Liink for cloud-based software solutions, as well as optimized user experience.  Aligning with our goal of improving patient care, Liink fits in perfectly with Nextern and our partners. With UX/UI design in mind, the engineers at Liink design and develop software, including web and mobile apps, to create accessible medical devices for patients. This is an invaluable arm of Nextern that is focused directly on the patient and provider experience.  In providing our partners with the expert software engineers at Liink Health, Nextern propels medical device projects forward while keeping accessibility and ease of use at the top of our mind. 

Accessible Medical Devices are the Future of Healthcare

Nextern is dedicated to creating accessible medical devices for improved patient care. By leveraging our international network of design, manufacturing and engineering resources, we are able to empower our partners’ medical device projects and propel them to the future of healthcare.  As Nextern continues to grow and develop, we keep our partners and their patients at the forefront of our work. Whether you have an idea for a new medical device that you want to expound upon, or if you need help mass producing your project, the team of engineers at Nextern can help. Contact us to learn how you can get your project off the ground, or visit our website to learn more. 

Follow us on linkedin!

Medical technology is more than creating new products. It involves bringing ideas to life to make patient care easier. Driven by four core values, Nextern works to support your business and health care goals. As a collaborative medical device company, we provide state-of-the-art design, engineering and manufacturing for your next medical device project. With our core values at the front of mind, we are able to accelerate your technology development and deliver quality products to the market. 

We Make Every Day Matter

Our day-to-day operations affect patients’ day-to-day lives. When we take on a project, we collaborate with our partners to learn what the end goal is and how it will deliver meaningful patient outcomes. Once the goal is set, we keep that in mind throughout all phases.  Our work means more than creating new technology. We make a meaningful impact on the quality of life to shape the future of patient care. Every day, we have a chance to make a difference for ourselves, for each other and for patients. 

We Are In It Together

Our work is a collaborative team effort. Everyone at Nextern is dedicated to creating and improving medical technology to make patients’ lives easier. In order to be successful, we share the responsibility and effort. This allows us to then share in the success of completing a project. The energy and atmosphere the team at Nextern has created allows for growth, productivity and fun. Our work reflects this, too. Nextern has delivered impactful results to our partners, who then turn the results around and elevate the patient experience. 

We Innovate Impact

The work done at Nextern is bigger than us. When successful, our final products drive impact to the market, patient outcomes and our partners’ bottom line. In order to achieve this, our team focuses our thoughts, time and action on prosperous innovation. At the end of the day, what matters most is delivering a positive impact on the lives of our partners and their patients.  This looks like leveraging innovative technology to make interfaces more user-friendly. Or taking a new approach to manufacturing by using different materials or processes. We may have to go back to the drawing board if it means achieving not only our goals but the goals of our partners. 

We Show Up and Deliver

When you partner with Nextern, your medical device project is in good hands. That is because we are fully engaged from start to finish, regardless of how big or small your project may be. For your innovative development project, our team can lend an ear to listen and an iterative mind to offer insight.  If you’re looking to tackle a problem, our design team and engineers will take multiple approaches to determine which is the best for your goal. Nextern can also help manufacture and deliver quality products at affordable prices. Whatever your medical device project may be, we will deliver on what we set out to do. 

Your Medical Technology Partner

Partnering with Nextern gives you access to world-class resources with full technological, developmental, engineering and manufacturing expertise at your fingertips. From the iterative process to the design and manufacturing of medical technology, the team at Nextern can help. Our goal is to help you deliver optimal patient outcomes.  Learn more about how Nextern’s suite of engineers can bring your medical technology to the market. If you’re ready to work with Nextern on your next big idea, contact us. 

Follow us on linkedin!

In 2021, supply chain issues were prevalent across the globe, affecting lead times on all kinds of products, most notably, microchips. Consumers have experienced the infamous chip shortage when trying to purchase cars, computers and more. Nextern’s partners rely on these chips to manufacture and operate medical devices, which raised concerns about medical supplies early on. To learn about medical supply chain issues last year, Nextern’s team heard from Ryan Feltz, Nextern’s Strategic Purchasing and Inventory Manager about the supply shortage of chips. Manufacturing microchips is a complex, time-consuming process, and when labor and materials are limited, this process can take even longer. In 2020, microchips were in low supply, and as many people worked from home and shifted their spending habits, the demand for microchips began to rise, creating the ongoing chip shortage. 

Preventative Measures Helped Delay Shortages

Initially, Nextern was able to leverage our global supply chain in China and Vietnam to secure secondary supply. This extra “pool” of supplies helped sustain our operations with low risk in the volatile market we were in. We were able to vet potential suppliers and reduce risk during the crisis. Nextern’s partners benefited from our local suppliers and slowed the time it took before we had to worry about taking next steps.  Now, a year after we first spoke with Ryan, he gave a similar report. Shortages across the globe are not improving, and demand continues to be high among consumers. Nextern’s secondary supply of necessary materials and chips are running thin, which are causing us to turn to alternative solutions to fulfill our partners’ and their patients’ needs. 

Alternative Supplies Replace Chip Demand

Our first approach to maintaining operation as normal is to find supply and chip alternatives that do not require a design change. By making minimal changes and performing EMC and safety testing, we can more easily bypass the wait time for supplies and manufacture products sooner rather than later. Sometimes this includes changing the board, which may lead to regulatory testing, but that is still often preferable to waiting more than a year for a single part. 

Redesigns Help Mitigate Supply Issues

If alternative parts cannot do the job of a missing component, we then look at redesigning the product. At Nextern, we are creating a procedure for redesign to streamline the process. Redesigns can be expensive and time-consuming given that redesigns often require software updates, but in the era of 52-week wait times (and getting longer), this is a viable option for many. By reviewing ongoing risks in the supply chain, we can target areas for redesign. When approaching a redesign process, we try multiple iterations that target different parts, price points, scenarios and risks. In doing so, we can determine the most effective, affordable and viable alternative.  Another innovative method Nextern is using is taking a modular approach to redesign. To design and test software for a board or series of boards, we connect a dev kit that allows us to test different systems quickly, cost-effectively and with low risks. Redesigning can be difficult to navigate with the time, cost, design risk and resource management that goes into a project. We work closely together with our partners to find effective solutions during the supply chain crisis.

Nextern’s Next Steps

After all of this, we had to ask Ryan: “When will it end?” and without much surprise, he didn’t have a clear answer. “It’s gotten more complicated. Last year we were able to pay more, get older chips, etc. But now secondary supply is gone. It’s a longer recovery than anyone planned for.” He says that it will not go away anytime soon, looking far into 2023, with hope that 2024 will see improvement (“But you’re crazy to say that”).  Our next thought is: will patients begin to feel the effects of these shortages? It’s hard to say how patients will be affected, but as costs begin to increase and supply shortages are not slowing down, we are working hard to get ahead of these issues to continue to deliver critical, life-saving devices that patients rely on.  In an effort to provide transparency to the public, the FDA publishes a device shortage list which shows the categories of devices determined to be in shortage, and is maintained and updated regularly. Patients and manufacturers can review the list to understand what supplies and devices may be limited. While it doesn’t necessarily mean patient care will be affected, the list helps provide transparency and understanding to patients and caregivers. 

Nextern’s Service is Not in Short Supply

Nextern is dedicated to working with our partners to improve patient outcomes. Despite challenges associated with COVID-19, including issues with the medical supply chain, we work to find alternative solutions to continue to manufacture and deliver critical medical devices. If you’re interested in partnering with Nextern for your medical device manufacturing needs, contact us to learn more.

Follow us on linkedin!

The use of 3D printing has become widespread in the last few years.

In fact, 3D printing has become so convenient, people are able to print all sorts of things, including phone stands, household tools and replacement parts for around the house. There is even talk about using 3D printers to create organs and other body parts.  It may surprise you to learn that the medical device industry has benefitted from 3D printing since the 1990s, when medical professionals would use 3D-printed tooth implants. The first 3D-printed prosthetic leg was used in 2008, and since, the technology has become widely used in the medical industry to aid with research, surgery and treatment.  Nextern works to stay up-to-date in contemporary medical technology. Our five industrial 3D printers expedite the research, development and manufacturing process for our partners to improve patient outcomes. 

3D Printing is the New Standard Toolkit for Engineering

Nearly all modern medical device manufacturers utilize 3D printing technology. At Nextern, we have two FDM printers and 3 SLA printers, including one large format SLA printer. The FDM printer is an affordable and easy way to print large and durable products. SLA printers are ideal for printing smaller prototypes, or for those projects with more defined details.  Due to the varying needs of manufacturing medical devices, we work with a full library of SLA and FDM materials. This allows us to more easily design and print many different projects and devices without delay.

3D Printing Optimizes the Process of our Services

At Nextern, we pride ourselves in the streamlined and thorough process of getting new medical technology onto the market. Our 3D printing has helped make that process even easier and faster. For example, early stage design concepts can be brought to production by printing functional and aesthetic prototypes more quickly. By getting the prototype in our hands sooner, we can locate areas of improvement for the product. This iterative process helps design and mold prototypes in real life rather than in CAD software, saving time and energy in the process.  Once a body-worn device is ready for beta testing, we make use of the organic shapes and forms 3D printers are capable of. Doing so allows us to get devices out faster for testing, and Nextern’s beta users often use devices that are 3D printed. This also saves time, money and energy by avoiding the process of injection molding. 

3D Printing is the New Approach to Medical Technology

Engineering and manufacturing modern medical technology requires teams of professionals working hard to perfect the product, which is why 3D printing has become the new standard practice for Nextern’s process. Custom tools and fixtures allow us to create myriad test products with little effort. 3D printing informs our research and development process and enhances the aesthetics and application of testing prototypes. Sometimes we even use 3D printing for practical applications, too, such as creating a heart model. All of this works together to optimize the process of getting new medical technology in the hands of those who will benefit most. 

Partner with Nextern

30 years ago, the thought of printing a prosthetic leg wouldn’t have even crossed anyone’s mind. Our modern medical technology is made possible by technology such as 3D printing.  Whether you are still fine-tuning your next big idea, or if you are looking to mass-produce your new medical device product, Nextern’s 3D printing technology and collaborative manufacturing and engineering teams can help bring your ideas to life. Learn more about Nextern’s planning and development process, or contact us to get started on your next big project. 

Follow us on linkedin!

Contact Us

We're not around right now. But you can send us an email and we'll get back to you, asap.

Not readable? Change text. captcha txt